Adcole’s Asperity Removal Software enables organizations to remove dirt from radial and linear data, based on the definitions set up by the operator. The Asperity Removal software solution enables users to specify the maximum number of dirt spikes, minimum amplitude of potential dirt and angular width of potential dirt.
Asperity removal eliminates defined dirt spikes by averaging data points on either side of the dirt spike, and connecting the points. With the dirt removed, the refined error data can focus on the real variance from the nominal values. In addition, the software can:
- Enable asperity removal for just radial data or for just linear data
- Specify a unique span or length for the dirt in a linear scan
- Provide a “dirt check” for the radial data when dirt appears
Industries
- Aerospace
- Automotive
- Heavy Diesel Equipment
- Industrial
- Locomotive Engine & Rail
- Marine
- Power Generation
- Pumps
- Robotics
- Small Engine & Appliances
- Transportation/Trucking
Compatible Gages
- 911
- 1000
- 1000-Z
- 1100-S
- 1100-GX
- 1200
- 1200-LX
- 1302
- 1304/1306
- 1310
- 1310-S
Components It Measures
- Camshafts
- Crankshafts
Features It Measures
- Bearing Journal
- Crankgear
- Crankpin Journal
- Crank Pump
- Camshaft Journal
- Camshaft Lobe
- Face Perpendicularity
- Face Runout/Total Runout
- Journal Undercut Depth
- Journal Undercut Radius
- Post Slope
- Timing Flat
- Timing Notch
- Timing Pin
- Trigger Wheel Angles
Parameters It Measures
- Individual Lobes
- Percent Difference
- Measure Amplitude
- Measure UPR
- Tolerance
- Start Angle
- Maximum of All Lobes
- Percent Difference
- Measure Amplitude
- Measure UPR
- Tolerance
- Start Angle
- Maximum of Average Lobe Chatter
- Percent Difference
- Measure Amplitude
- Measure UPR
- Tolerance
- Start Angle
Features & Benefits
- Uses Gaussian filter to classify dirt spikes found in the roughness data (Adcole 1000 gage only)
- Optional dirt removal feature allows users to remove suspected dirt particles from roughness data (Adcole 1000 gage only)
- Offers fine tuning feature that allows users to classify their dirt definitions, enabling users to filter dirt spikes and provide a good picture of the part
- Provides rapid, simple means to obtain accurate measurement values in challenging manufacturing environments
- Enables manufacturers to focus on real variances from nominal value
- Ensures that dirt removal (dirt check routine) is not masking a grinding issue. If dirt appears at a common angular location on all three radial traces within a specified tolerance, the software will flag the occurrence as a manufacturing issue and will not remove the dirt from the last cut reduced
- Allows the accurate measurement of parts without the need for additional re-measurement steps – providing increased throughput to manufacturers
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